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Research

Operator: Digital Transformation in Industry with a Focus on the Operator 4.0

ABSTRACT

The industrial and service sector in Portugal employs around 23% of active workers, making it a highly relevant sector for the National Economy However, in order to guarantee competitiveness, modernization and internationalization strategies are on demand, especially concerning digital transformation in manufacturing Systems developed for this purpose need to be flexible to assist the shift from mass production to mass customization, but always keeping workers, their productivity, job satisfaction and health in the centre so that digital transformation enables sustainable operations.

We propose to develop tools for exposure data analysis in the workplace, building on the concepts of Positive Ergonomics, Operator 4.0 and on Job Quality Indices by Eurofound, by collecting and visualizing data on physical environment, work intensity, working time, social environment, skills and discretion, career prospects and earnings Technology components will be able to:

  • Perform automatic monitoring of human movements and ubiquitous exposure, with subsequent detailed movement analysis and continuous monitoring of ideal work methods;
  • Support mental wellbeing through self-reporting and individual visualizations for worker awareness, education and self-management;
  • Support asset management (Digital Twin) through automated processes

The project´s aim is to approach the Industry 4.0 workplace holistically, but from the point of view of the workers, gathering and crossing quantitative and qualitative data, building a richer picture of the workers well-being and enabling better predictive models. We will continuously validate our solutions and build large data sets through continuous field work, ranging from short contact sessions during technical development, to long-term trials enabling impact assessment.

The outcome will be a product, in the form of a system of technologies focused on industrial production units which have gone or are going through digital transformation.

The Operator project aims to deliver an innovative framework to automatically collect quantitative and qualitative data at workplaces from manufacturing operators. A decision support system will be developed based on data collection (automatic – wearable sensors and semi-automatic – self reporting). It will do so under three perspectives, which are expected to contribute to benefits for both worker and employer: ergonomics, cognition and productivity.

Scientific AreaDigital Transformation in Manufacturing
Leading Institution

Carlos Oliveira
Project Manager Zenithwings

Catarina Pinto
R&I Manager Zenithwings
Participating InstitutionsFraunhofer Portugal; UNL; Volkswagen Autoeuropa ; NST Apparel (Europe); Porto University; Minho University; ControlConsul

PT Research TeamFrom University of Minho
Prof. Miguel Ângelo Carvalho

From University of Porto
Prof. Liliana Cunha

From Fraunhofer Portugal
Duarte Folgado
Ana Correia de Barros
Waldir Moreira

From Wolkswagen AutoEuropa
Carlos Fujão
Gisela Garcia
Jacqueline Gaspar
Natércia Domingues


From Controlconsul, Lda
Carla Lopes

MIT PIs
Prof. Elazer R Edelman
Harvard-MIT Biomedical Engineering Center (BMEC)
Duration3 years
Begin date01/03/2020
What the media saysNews:
– Jornal Público
– Dinheiro Vivo
– Security Magazine
– Sapo Tek
– Jornal de Negócios
– Smart Planet
Project Website
http://operator-i40.com/

News

 

Partner Perspective
Fraunhofer

Watch the video >

 

Operator project values human aspects and promotes the well-being of industry professionals 

Read More

Operator – Industry 4.0: Kick-off meeting 

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